Explore our elite range of customized spinning and web-forming systems designed to minimize energy consumption while maximizing output rates.
Our flagship single-beam PP spunbond plant engineered for high tensile strength web production with low energy footprint.
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Customizable width configuration with multi-beam adaptability for packaging, furniture, and agriculture applications.
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Engineered for high-speed continuous manufacturing utilizing automated polymer dosing and high-pressure air draft systems.
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Optimized for TNT (Tela No Tejida) production lines. Ensures high density uniformity and robust fabric mechanical properties.
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Double-beam spinning technology designed for medical and hygiene markets requiring high soft-feel features.
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Advanced multi-layer system integrating spunbond and meltblown beams for high-barrier surgical items.
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Delivers production speeds up to 400m/min. Features automated tension winder controls and defect scanners.
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Robust mechanical architecture engineered to run continuously 24/7 with minimal operator intervention.
Consult Engineering TeamHG Nonwoven Machinery is a premier manufacturer specializing in high-performance spunbond, meltblown, and composite nonwoven fabric machine lines. We are dedicated to providing high-efficiency and innovative spunbond nonwoven fabric production solutions to the global market.
By introducing advanced design concepts (including our proprietary 5th Generation spunbond spinning technology) from overseas and integrating autonomous research tailored to dynamic market needs, our machines are characterized by convenient operation, minimized footprint, low power consumption, and low manufacturing costs.
Established in 2014 in Pujiang, HG Nonwoven Machinery specializes in manufacturing PP spunbond and meltblown machinery accompanied by comprehensive, turnkey engineering services from initial plant layout to mechanical commissioning.
Analyzing market drivers, production capacities, and the transition toward sustainable composite fabric technologies.
The global nonwoven fabric manufacturing sector has entered an era of rapid expansion. Driven by surging demands in hygiene, clinical medical care, geotechnical infrastructure, and agricultural filtration, the market requirements have evolved from mere mass production to ultra-precise web quality and eco-conscious sustainability.
For industrial investors, choosing a nonwoven production system is a capital-intensive decision. The total cost of ownership (TCO) is influenced by raw material utilization, power consumption, roll-goods yields, and downtime losses. Today, leading global manufacturing hubs, especially in China, are transitioning from low-cost machinery suppliers to innovators of highly advanced, automated multi-beam spunbond-meltblown systems (SMMS/SSMMS) that rival traditional European OEMs in speed, stability, and control systems.
Detailed mechanical breakdown of extrusion, stretching, web forming, and computer control interfaces.
The core of Pujiang HG Nonwoven Machinery's technology lies in our 5th Generation spunbond spinning process. In standard spunbond setups, Polypropylene (PP) chips are fed into an extruder, melted, and pushed through a high-precision spinneret to create fine filaments.
Our 5th Generation design introduces an optimized aerodynamic draft system. The high-speed quenching air cools the extruded filaments, which are then stretched using a lower slot-drafting channel to achieve micro-denier fiber thicknesses (down to 1.5 - 2.0 denier). This generates superior fiber orientation and distribution on the forming belt, resulting in isotropic tensile strength properties (machine direction vs. cross direction strength ratio close to 1:1).
Combined with our customized hot-rolling calenders (using electromagnetic heating for uniform roll surface temperature within ±1°C), the fabric exhibits high soft-feel characteristics alongside excellent mechanical strength, ideal for high-speed diaper converter lines.
How HG Nonwoven Machinery supports your project from investment analysis through to commercial production.
We do not sell pre-built machines off the shelf. Every spunbond or composite SMS/SMMS machine line is meticulously configured to match raw material specs, local ceiling heights, and energy conditions to ensure optimal performance.
With decades of experience in global nonwoven logistics and manufacturing, we offer customers real market feasibility reports, helping them target the highest-margin local niches.
We supply downstream equipment like plastic recycling granulators, slitting machines, flexo printers, laminators, and bag making machines to build complete, waste-free closed-loop factories.
Select the right machine configuration based on your target market requirements.
Requires high softness, hydrophilic treatment, and low surface strike-through times. Ideal for baby diapers, sanitary napkins, and adult incontinence briefs.
SMS, SMMS, and SSMMS fabrics deliver excellent hydrostatic head barrier ratings, protecting clinical staff from biological fluids, pathogens, and particulate transfer.
Reusable shopping bags, garment interlinings, and flour storage bags require durable, high tensile-strength spunbond fabric with neat printable surfaces.
UV-stabilized spunbond fabrics protect crops from insects, pests, and frost while allowing water and light transmission, creating a favorable microclimate.
A comparative breakdown of machine beams, target outputs, and polymer capabilities.
Selecting the right combination of spunbond (S) and meltblown (M) beams is crucial. The table below lists standard setups and their corresponding target applications:
| Beam Configuration | Fabric Output Type | Primary Applications | Weight Range (GSM) | Key Property |
|---|---|---|---|---|
| S Line | Single Spunbond | Packaging Bags, Agricultural covers, Interlining | 10 - 150 gsm | High tensile strength, low cost |
| SS / SSS Line | Multi-beam Spunbond | Hygiene top-sheets, diaper back-sheets, medical sheets | 9 - 80 gsm | Superior softness and skin-friendliness |
| SMS Line | Composite Spun-Melt | Surgical gowns, protective wear, masks | 15 - 80 gsm | Good filtration and high breathability |
| SMMS / SSMMS Line | Advanced Composite | Surgical packs, sterilizing wraps, high-end diapers | 12 - 60 gsm | Maximum barrier protection, high BFE/PFE filtration |
Expert technical answers regarding setup cost, floor planning, output rates, and operator training.
Space requirements depend on the machine width (1600mm to 3200mm) and configuration (single vs. multi-beam). A standard 2400mm SS line typically requires a minimum factory length of 20-25 meters, a width of 12-15 meters, and a clear ceiling height of 10-12 meters to accommodate the vertical draft spinning tower. Power, water supply, and compressed air networks must be planned during the site layout stage.
Our 5th Generation machines optimize thermal calender performance and aerodynamic draft channels. By using advanced heating oil systems or optional electromagnetic heating, heat transfer losses are minimized. The design improves air compression dynamics in the drawing slot, reducing the total motor power needed to stretch filaments.
We offer full engineering packages including foundation blueprints, raw material analysis, on-site mechanical installation, electrical commissioning, and trial runs. We provide operator training to ensure your staff can run the line independently, backed by a 24-month warranty and life-long technical support.
Yes. Our extrusion profiles, barrel heating zones, and spinnerets can be customized to process PLA (Polylactic Acid), PET, and bio-blended PP formulations. This flexibility allows manufacturers to meet rising global demands for sustainable and compostable nonwoven roll goods.
Explore our specialized nonwoven production lines, recycling machinery, and customizable configuration setups.
Our standard single-beam PP spunbond plant, designed for robust performance in agricultural and packaging sectors.
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Recycle edge trim and waste fabric rolls back into clean PP granules to reduce material losses and lower overheads.
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Features automated raw material dosing, melting systems, and continuous-belt web forming for high-speed output.
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Heavy-duty scrap processor designed to granulate nonwoven waste rolls back into high-purity polymer feedstocks.
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Compact footprint spunbond plant designed for start-ups or operations with limited workshop layouts.
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Features a specialized calender bonding configuration, suitable for medical-grade products and hygiene applications.
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Industrial-scale production line featuring automated tension winders and computer-controlled process automation.
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Multi-beam configuration allowing flexible switches between single, double, and triple beam spunbond profiles.
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HG NONWOVEN